assembly
Nishant AryaによるThe wheel fitment process is crucial for vehicle stability and performance. Using advanced torque tools, wheels are aligned and secured with precision. This ensures proper weight distribution, minimizes vibrations, and provides a smooth driving experience. Each wheel undergoes a quality check to confirm tightness and balance, preventing any issues during motion.
Seats are designed for both comfort and safety. During installation, they are carefully positioned and bolted to the vehicle’s frame. Special attention is given to alignment, height adjustment, and seat track movement. Advanced ergonomics ensure a comfortable ride, while durability testing guarantees long-term performance.
Proper lighting is essential for safety and aesthetics. Headlights and taillights are fitted with precision, ensuring correct placement and secure wiring connections. Advanced LED and halogen lighting systems are tested for brightness, beam alignment, and functionality. This step ensures compliance with safety regulations while enhancing the car’s visibility and design.
The gearbox is a vital component of the vehicle’s transmission system. It is carefully installed and integrated with the engine to enable smooth gear shifts and efficient power distribution. Precision alignment ensures seamless connectivity with the drivetrain, optimizing fuel efficiency and overall performance. Once installed, the gearbox undergoes rigorous testing to ensure flawless operation.
Safety is a top priority, and seat belts play a critical role in protecting passengers. During installation, belts are anchored securely to the vehicle frame, and retractors are tested for smooth operation. Each belt undergoes a quality check to ensure it meets stringent safety standards, providing reliable protection in case of sudden braking or impact.
After implementing Fundoshi in car manufacturing, the focus shifts towards reducing inventory waste and enhancing efficiency through lean principles. This includes level production to smooth out workflow, continuous improvement to eliminate inefficiencies, and automation with a human touch to ensure quality control. Additionally, pull system is refined to optimize material flow, while horizontal deployment spreads best practices across teams. error-proofing is also introduced to minimize defects. Ultimately, the goal is to gradually reduce reliance on Fundoshi while strengthening production stability through lean methodologies.
"Pika Pika" refers to a specific audible or visual signal that indicates when the correct torque level has been reached during the tightening of bolts or fasteners and is used to describe the sound or indication that occurs when a torque wrench or tool reaches the preset torque value. The tool typically emits a clicking sound, a light flashing, or some other indicator to confirm that the fastener has been tightened to the required specification.The Pika Pika signal helps ensure that the tightening process is precise and that each bolt or fastener is tightened with the exact force needed. This is critical in car manufacturing because the correct torque is necessary for safety, performance, and durability. For example, over-tightening or under-tightening can lead to part failure, component damage, or unsafe vehicle operation.
The electrical system is the backbone of modern vehicles. In the base wiring stage, crucial connections are established for lights, sensors, infotainment systems, and control units. Skilled technicians ensure proper routing and secure connections to prevent electrical failures. Once installed, the entire system is tested for functionality, ensuring seamless operation of all electronic features.
With these steps completed, the car is now fully assembled, finished, and ready for final testing before hitting the roads!
